The driven pulley of a crossed belt drive has an angle of contact of 192° and revolves at 250 rpm while the driving pulley, 250 mm in diameter, revolves at 200 rpm. The drive transmits 30 kW with a coefficient of friction of 0,25 between the surfaces of the pulleys and the belt. The pulley centres of the drive are 800 mm apart.

Calculate: Ratio of belt tensions in the belt.

1 answer

To calculate the ratio of tensions in the belt (\( T_1 \) and \( T_2 \)), we can use the formula derived from the belt friction theory, which relates the tension on the driving and driven sides of a belt drive to the angle of contact, coefficient of friction, and the centrifugal tension. The formula is:

\[ \frac{T_1}{T_2} = e^{\mu \theta} \]

Where:

  • \( T_1 \) is the tension on the tight side of the belt.
  • \( T_2 \) is the tension on the slack side of the belt.
  • \( \mu \) is the coefficient of friction.
  • \( \theta \) is the angle of contact in radians.
  • \( e \) is the base of the natural logarithm (approximately 2.71828).

Given Data

  1. Coefficient of friction, \( \mu = 0.25 \)
  2. Angle of contact, \( \theta = 192° = \frac{192 \times \pi}{180} = \frac{32\pi}{30} \text{ radians} \approx 3.356 \text{ radians} \)

Calculation

Substituting the values into the formula:

\[ \frac{T_1}{T_2} = e^{0.25 \times 3.356} \]

Calculating \( 0.25 \times 3.356 \):

\[ 0.25 \times 3.356 \approx 0.839 \]

Now, calculating \( e^{0.839} \):

Using a calculator or table, we find:

\[ e^{0.839} \approx 2.315 \]

Conclusion

Thus, the ratio of tensions in the belt is:

\[ \frac{T_1}{T_2} \approx 2.315 \]

This means that the tension on the tight side of the belt (\( T_1 \)) is approximately 2.315 times the tension on the slack side of the belt (\( T_2 \)).