An open, flat belt drive is required to transmit 25 kW at 200 rpm. The diameters of (14)

the driving pulley and the driven pulley are 200mm and 150 mm, respectively. The angle of contact on the driven pulley is 176° and the centre distance between the parallel shafts is 1,5 m. Use a coefficient of friction of 0,37 to calculate the following:
6.1 Tension in the slack side of the driving belt.

1 answer

To calculate the tension in the slack side of the driving belt, we will use the formula related to belt tension in open belt drives:

  1. First, we need to find the usable torque, which can be translated into tension on the belt. The relationship between power (P), torque (T), and angular velocity (ω) is given by:

    \[ P = T \cdot ω \]

    where:

    • \( P = 25 , \text{kW} = 25000 , \text{W} \)
    • \( ω = \frac{2 \pi \cdot N}{60} \) (N is in rpm, so we convert it to rad/s)

    Given that \( N = 200 , \text{rpm} \):

    \[ ω = \frac{2 \pi \cdot 200}{60} \approx 20.94 , \text{rad/s} \]

  2. Now, we can calculate the torque (T):

    \[ T = \frac{P}{ω} = \frac{25000}{20.94} \approx 1195.5 , \text{Nm} \]

  3. Now, let's determine the effective radius of the driving pulley. The diameter of the driving pulley is 200 mm, so:

    \[ r_1 = \frac{200 , \text{mm}}{2} = 100 , \text{mm} = 0.1 , \text{m} \]

  4. We can find the effective tension in the belt (T1) using the formula:

    \[ T_1 = \frac{T}{r_1} \]

    Rearranging gives us:

    \[ T_1 = \frac{1195.5 , \text{Nm}}{0.1 , \text{m}} = 11955 , \text{N} \]

  5. Next, we will calculate the tension in the slack side of the belt (T2) using the relationship which incorporates the angle of contact and the coefficient of friction (μ):

    The general formula relating the tension in the tight side (T1) and slack side (T2) is given by:

    \[ \frac{T_1}{T_2} = e^{\mu \theta} \]

    where:

    • \( \mu = 0.37 \) (coefficient of friction)
    • \( \theta \) is the angle of contact in radians. We must convert \( 176° \) to radians:

    \[ \theta = 176° \times \frac{\pi}{180} \approx 3.07 , \text{rad} \]

  6. Now substituting into the equation:

    \[ \frac{T_1}{T_2} = e^{0.37 \cdot 3.07} = e^{1.1369} \approx 3.11 \]

    Rearranging gives:

    \[ T_2 = \frac{T_1}{3.11} = \frac{11955 , \text{N}}{3.11} \approx 3843.14 , \text{N} \]

Thus, the tension in the slack side of the driving belt is approximately 3843.14 N.