Question

Explain briefly contact process

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Answered by GPT-4o mini
The contact process is an industrial method used to produce sulfuric acid (H₂SO₄) in a large scale. It involves the oxidation of sulfur dioxide (SO₂) to sulfur trioxide (SO₃), which is then reacted with water to form sulfuric acid. The key steps of the contact process are as follows:

1. **Production of Sulfur Dioxide**: Sulfur (S) is burned in oxygen (O₂) to produce sulfur dioxide (SO₂):

\[
S + O_2 \rightarrow 2SO_2
\]

2. **Catalytic Oxidation**: The sulfur dioxide is then oxidized to sulfur trioxide (SO₃) using a vanadium pentoxide (V₂O₅) catalyst at high temperatures (around 450°C) and elevated pressures (2-3 atm):

\[
2SO_2 + O_2 \xrightarrow{V_2O_5} 2SO_3
\]

3. **Absorption of Sulfur Trioxide**: The sulfur trioxide is absorbed in existing sulfuric acid to form oleum (H₂S₂O₇). This step occurs in an absorption tower:

\[
SO_3 + H_2O \rightarrow H_2S_2O_7
\]

4. **Formation of Sulfuric Acid**: Finally, oleum can be mixed with water to create sulfuric acid:

\[
H_2S_2O_7 + H_2O \rightarrow 2H_2SO_4
\]

The contact process is efficient and allows for the large-scale production of sulfuric acid, which is an important chemical used in various industrial applications, including fertilizer production, metal processing, and battery manufacturing.

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